5000bph High Quality Mango Juice Beverage Filling Machine/Production Line, From 33 Years History Big Factory.

• Customization: Available
• Type: Volumetric Filling Machine
• Automatic Grade: Fully Automatic
• Model NO.: JR18-18-6R
• Filling Valve Head: Multi-Head
• Feed Cylinder Structure: Multi-Room Feeding
• Dosing Device: Rotor
• Filling Principle: Negative Pressure
• Packaging Container Lifting Structure: Chute Pneumatic Combination Lifting
• Structure: Rotary
• Packaging: Bottle
• Packaging Material: Plastic
• Service Time: Lifelong
• Other Service: OEM&ODM Service
• Maintenance Period: 12 Month
• Engineer: Available
• Transport Package: in Wood
• Trademark: JR
• Origin: P. R. China
• HS Code: 8422301090
• Production Capacity: 5000bph

Product Description

     Drinking mango juice may be one of the healthiest choices you can make when it comes to a dietary shift, as this drink is packed with vitamins, minerals, and antioxidants that can give you a healthy boost.
     Mango juice is derived from mango fruit, which grows on tropical trees that belong to the Mangifera genus. There are hundreds of different species and cultivars of mangoes that are grown around the world, but the most common varieties are Mangifera indica and Mangifera foetida. Native to the southern Asian region, this exotic fruit has now been domesticated in many other tropical regions and is one of the most sought after fruits on the market.
     Mango juice is made by pressing or blending out the juice from the soft, orange pulp of the mango to deliver significant amounts of vitamin C, vitamin A, potassium, iron, various carotenoids, and potent organic acids in every glass of juice. Due to the potency and strong flavor of the juice, it is often combined with other juices for an even more powerful fruit juice blend. Mango juice has been a part of the human diet for thousands of years, and with a bit of effort, you can make this potent health juice at home to enjoy all of its benefits. 
 
    

Flow chart:
1.Raw material---2.Pre-treatment---3.Mixing---4.Homogeneous---5.Sterilizer---6.Cooling---7.Filling---8.Packing


Washing,filling and capping 3 in 1 machine


Washing Part:

       Revolved type bottle washing machine, mainly used to wash bottles. New bottles go into the machine through bottle dividing pole. Bottles are held by clips and turned over onto washing heads. After washing, drain water, bottles go into filling parts by star wheel. Main structure, protect shell and contact part of washing part are all stainless steel. 

Filling Part:

Filling machine adopt German technology, produce obey to micro-negative pressure filling principle.
  Structure characteristic:      
1.1 filling valve adopt micro-negative pressure filling valve, filling flexible and high precision.
1.2 adopts double guide pole structure.
1.3 main drives adopt mechanical freestanding gear, high efficiency, low noise, long service life, easy to maintain, lubricate well. Frequency converter controls the main motor and makes the machine speed changeable. The operation table and base are all made of carbonization steel with stainless steel as cover.
1.4 bottle conveyor system, simple structure, neck-hold type are easy to change for different bottle shapes.
1.5 The whole machine is automatic such as bottle storage and cap storage and so on all controlled by PLC.
1.6 key part and electricity parts all adopt imported products.
1.7 there are connection for CIP washing system.

Capping Part:

      Capping machine drives revolved plate by gear. Cap goes out of cap storage by centrifugal effect. At the cap output, there is cap divider. Reverse cap drops into pipes then return to cap storage by air conveyor. Right cap goes into conveyor. The quantity inspects by sensor, capping machine control the cap conveyor. The machine will stop when no caps. 

 

Technical parameter
1	Name	Washing, filling and capping 3-in-1
2	Type	JR18-18-6R
3	Washing head	18
	Filling head	18
	Capping head	6
4	Capacity	5000B/H (500ml)
5	Overall dimensions	2800mm(L)*2050mm(W)*2200mm(H)
6	Filling container type	PET bottle (provided by customer)                 Bottle neck: Φ50mm-110mm                         Bottle height: 160mm-330mm                                 (special order could design)
7	Cap type	Standard screw plastic cap
8	Frequency converter	Mitsubishi ( Main motor )
9	Main motor	3kw
10	Rinsing water pressure	0.06 MPa < P ≤ 0.2 MPa
11	Weight	5000Kg

 

Equipment configuration list
No.	Code name	Name of parts	Brand
1	EV	Transducer	Mitsubishi
2	PLC	Programmed controller	Omron
3	EX	Extension module	Omron
4	HMI	Touch screen	Kinco/Eviw
5	AC	Switch	Taiwan
6	KM	AC electromagnetic contractor	Siemens
7	KR	Heat-break device	Siemens
8	SP	Fiber optic on-off	Pepperl fuchs,Germany
9	BR	Photosensor	Pepperl fuchs,Germany
10	KA	Middle-continuous electrical device	Longwei
11	FS	Cooling fan	Sunon
12	PT	Temperature control module	Omron