10000bph CSD Filling Machine, High Quality Automatic Carbonated Drink/Water Filling Machine

• Customization: Available
• Type: Volumetric Filling Machine
• Automatic Grade: Fully Automatic
• Model NO.: JR32-32-10D
• Material Type: Liquid
• Filling Valve Head: Multi-Head
• Feed Cylinder Structure: Multi-Room Feeding
• Dosing Device: Rotor
• Filling Principle: Pressure
• Packaging Container Lifting Structure: Chute Pneumatic Combination Lifting
• Structure: Rotary
• Packaging: Bottle
• Packaging Material: Plastic
• Service Time: Lifelong
• Other Service: OEM&ODM Service
• Engineer: Available
• Maintenance Period: 12 Month
• Material: SUS304
• Transport Package: in Wood
• Specification: 8000BPH
• Trademark: JR
• Origin: P. R. China
• HS Code: 8422301090
• Production Capacity: 8000bph

Product Description

Automatic Carbonated Drinks Filling Machine

Products Introduction:
      The machine is mainly used for filling carbonated drink. It combines rinsing and filling and capping as one automatic body suitable for PET or other plastic bottles. The iso-pressure (iso-barometric) filling technology is adopted enabling it to fill more efficiently and more stably with more output than the machine of the same level from others.
Besides using photo-electronic detectors to detect the running of every important sub-process, it employs PLC from OMRON for automatic control of the whole process and new type air-channel for bottle-loading featuring speediness and damage-free of bottle. The handing-over of bottles between two linking structures is fulfilled by applying clamping-bottle-neck method. For bottle of different shape only a few parts need to be changed and the substituting is simple, which shows the machine is of good adaptability.
      High automation and easy operation make it an ideal option for beverage companies.




        Washing,filling and Capping 3 in 1 machine for bottle,isoberic filling machine    



      The most important part of monoblock is filling part.The filling system consists of liquid tank, filling valve, liquid level control inside the tank and open-valve-device, close-valve-device, Clamp-bottle-neck-device (Patent No.: 200620072284.6) and cam device.
      The bottle from the rinsing system is handed by the bottle-sweeping-wheel to the Clamp-bottle-neck-device of the filling system. Accompanying the clockwise rotating seat the bottle on the clamp-bottle-neck-device is escalated by the specific cam shape until the bottle head meets the filling valve seat tightly for the spring pressure of clamp-bottle-neck-device and then the filling starts.
      Filling is of four procedures: Open valve for gas-in, Liquid-in and gas-out, Close vale and gas release. The filling valve employs the equal pressure principle and the devices for opening-valve, closing-valve and gas-release are all mechanical physical-touch devices.

The four procedures for filling are as follows:
      1) When the inspection bar is touched by the bottle head on the clamp-bottle-neck device, the sensor gets a signal and sends a command which leads the cylinder of open-valve-device to act to make the rotary handle turn a certain angle so that the valve is open and gas-cap is lifted for CO₂ in the tank to be filled into the bottle meanwhile the valve for liquid-in is still at the closed state due to the pressure inside the tank;
     
      2)When the pressure inside bottle reach the equal value of that inside liquid tank, the filling valve will open as the spring in the valve pops the valve plug up to let liquid flow in along inside bottle like an umbrella as well as to let the gas inside out through gas-release pipe to liquid tank;
     
     3) When the filled bottle touches and presses the rotary handle of close-valve-device, the filling valve is closed and reset;
     
     4) When the gas-release device presses the valve seat for gas-release in the filling valve, the pressured gas in bottle is released to the air and bottle is returned to its initial position.
     
     When the filing is completed the filled bottle is returned to its initial height and will be handed to the capping system by the hand-over system between filling and capping.
 

Model	Capacity (Based on 500ml PET bottle)	Overall dimensions (L*W*H)	Power	Weight
JR18-18-6D	5000BPH	2800*2050*2200 mm	3 KW	5500 KG
JR24-24-8D	8000BPH	3100*2250*2800 mm	4 KW	7000 KG
JR32-32-10D	10000BPH	3600*2900*2900 mm	5.5 KW	8500 KG
JR40-40-10D	13000BPH	4250*3250*2900 mm	7.5 KW	10000 KG
JR50-50-12D	16000BPH	5200*3700*3000 mm	11 KW	14000 KG

1.High quality water treatment device:

       1.Silica sand filter is the equipment of hermetically sealed chamber made of 1 Cr18NiTi stainless steel which is set inside
gritted rod,therefore get filltrated and clean.The equipment is widely used in petroleum industry,pharmaceutical industry wine-making industry and beverage industry.It is a ideal equipment to produce high quality water.
 
       2.Active carbon filter.This filter is designed for drinking water treatment.It can clear away alien colour and foreign substance from the water and can remove heavy metal such as mercury,lead,cadmium,zinc,iron,manganese and Chromium,and hydrogenate,sulphide,small amount of remaining chlorine and so on.The filter is the ideal equipment for drinking water,foodstuff,beverage industries.

       3.Sodium ion-exchanging device.The exchanging device is for reducing the hardness of hard water.Raw water goes through the exchanger from top to bottom,to be softened by the sodium ion-exchanger inside the device.The positive ions of Magnesium and Calcium are exchanged with that of sodium.Then the raw water becomes soft water containing very few ions of Magnesium and Calcium.The soft water can be used for feeding water of boiler and for some industrial uses.Due to its highly dissolving ability in water,sodium ions will not form hard sediment in the boiler and can be easily removed.Raw water shall be filtered and settled with almost on suspended before coming into the ion-exchanging device.After being softened in the device,the residual hardness shall be less than 0.03mg equivalent/L.

2.Part device of pre-treatment process:

                                                                
                                      High share and mixing tank

                                                                   
                                         CO2  Mixing machine


                                                         CIP
3.Labeling and Packing:

 
                                      Sleeve labeling machine


                                    Shrink packing machine

3.Blowing

                                     Linear blowing machine





                Mr.JINRONG (The director) with Thailand Customer in Canton Fair of 2019.4