The machine is mainly used for filling juice or tea drink. It combines rinsing and filling and
capping as one automatic body suitable for PET or other plastic bottles. The micro-negative pressure filling technology is adopted enabling it to fill more efficiently and more stably with more output than the machine of the same level from others.
Besides using photo-electronic detectors to detect the running of every important sub-process, it employs PLC from OMRON for automatic control of the whole process and new type air-channel for bottle-loading featuring speediness and damage-free of bottle. The handing-over of bottles between two linking structures is fulfilled by applying clamping-bottle-neck method. For bottle of different shape only a few parts need to be changed and the substituting is simple, which shows the machine is of good adaptability.
High automation and easy operation make it an ideal option for beverage companies.
From driving end to driven ones the driving system includes main motor, belt system and worm reducer, gears system which drives many parts. The running speed can be accelerated or decelerated by operating on the touch-screen, but the highest speed shall not exceed the rated value by 20%. For new machine the speed should be set at about 80% of the rated value in the initial 10 days.
Function: rinsing filling and capping integrated in one monoblock
Model: RFC24-24-8H
Production capacity: 8000BPH (500ml PET bottle)
Working heads: washing 24, filling 24, capping 8
Filling material:juice
Filling temperature: hot filling with micro negative pressure
Main motor: 4 kW
Convey type: air conveyor bottle feeding, bottle neck suspension type operation, actual bottle conveying (German Krones technology)
Rinsing type: new type bottle block rinsing (German Krones technology)
Filling type: normal pressure filling (German Krones technology)
Capping type: magnetism capping (German Krones technology)
Transducer: Mitsubishi
Main electronic: Siemens Suzhou Branch
PLC: Mitsubishi
Touch screen: Taiwan Kinco
Approach switch: Korea AUTONICS
Electronic switch: Korea AUTONICS
Reducer: TianYu from Hangzhou
Main motor: Tekong from Nanjing
Pneumatic element: Taiwan Airtac
External size: 3100×2250×2800 mm
Weight: 6500kg
Serial No. |
Code name |
Name of parts |
Model-specification |
Brand |
1 |
CPM1A |
Programmed controller |
CPM1A---30CDR-A |
OMRON |
2 |
QF |
Low-pressure breaker
|
3VU1340---, 1MN00 |
Siemens |
3 |
FU |
Fuse
|
RT18---32-2A |
Japan |
4 |
KM1-5 |
AC electromagnetic contractor
|
3TB40 10-0X-AC220V |
Siemens |
5 |
KM0 |
AC electromagnetic contractor
|
3TB42 22-0X-AC380V |
Siemens |
6 |
KR |
Heat-break device
|
3UA50 40-1D |
Siemens |
7 |
KR |
Multi-continuous electrical device
|
3UA50 40-1A |
Siemens |
8 |
XS |
Touch screen
|
ETM2A-4 1/2 |
Taiwan
|
9 |
HL7-8 |
Indicator light
|
XDE-Y-24V |
Hangzhou
|
10 |
HL9 |
Cue light
|
XDE-R-AC220V |
Hangzhou
|
11 |
KA |
Middle-continuous electrical device
|
JTX-53P |
Japan
|
12 |
SC |
On-off changing
|
PBC22-D*10 |
Hangzhou
|
13 |
SA |
Key on-off
|
PBC22-B*10 |
Hangzhou
|
14 |
SB |
Button with light
|
PBC22-EG10-24V |
Hangzhou
|
15 |
JT |
Emergency button
|
PBC22-CR01 |
Hangzhou
|
16 |
HA |
Alarm
|
SLC22-MR-24V |
Hangzhou
|
17 |
SP1 |
Inducing on-off
|
PR12-4DN |
AUTONICS
|
18 |
SP3 |
Fiber optic on-off
|
BF3RX |
AUTONICS
|
19 |
TD1 |
Inverter
|
TD1000-4T0037G |
Mitsubishi
|