2021 High Quality Glass Bottle Washer/Washing Machine for Beer Production Line

• Transport Package: Wooden
• Specification: 8000BPH
• Trademark: JR
• Origin: China, Zhangjiagang
• Model NO.: QJB95/16
• HS Code: 8422301090
• Production Capacity: 8000bph

Product Description

Automatic bottle washing machine     
 

Working Conditions

S.N	Item	Reference Number
1	Power	380V±10%
2	Frequency	50Hz
3	Water Requirement	Meet GB5749
4	Bottle Requirement	Meet GB/T4544-1995
5	Cleanser Requirement	Low foam, high efficiency, non-toxic

Technical Number 

S.N	Item			Specification
1	Model			QJB95/16
2	Structural Form			Soak and Label Removing
3	Rated Production Capacity			8000 Bottles/Hour
4	Chain Pitch			155 mm
5	Variable-frequency and Speed-regulation Range			6000~8500 Bottles/Hour
6	Pockets Spacing			95 mm
7	Suitable Bottle Diameter (Min /Max)			Φ62/ 76 mm
8	Suitable Bottle High  (Min /Max)			220/ 295 mm
9	Pockets Quantity per Row			16
10	Rows Quantity for Pockets (Total Rows)			198
11	Total Number of Bottle Boxes			3168
12	Pockets' Total Time of Passing			23.04min
13	Soaking Time			8.3min
14	Label Removal Device			1 Sets
15	Each slot Effective Volume		Presoak Bath	1.3 m^3
			Caustic Bath I	8.58 m^3
			Caustic Bath II	2.63m^3
			Hot Water Bath	1.32 m^3
			Warm Water Bath	1.32 m^3
16	Steam Pressure			0.4 ~ 0.6 Mpa
17	Compressed Air Pressure			0.14 Mpa
18	Installed Capacity			32.04Kw
19	Main Drive Motor			7.5 Kw
20	Water Consumption			~0.28Kg /bottle(500ml)
21	Steam Consumption	Heating Up		1050 Kg/h
		The Production		750 Kg/h
22	Rows and elevation of bottle infeed belt			3 Rows, H=780mm, (By customer)
23	Rows and elevation of bottle outfeed belt			3Rows, H=1600mm, L=2500mm
24	Overall Dimension (Length x Width x Height)			11860x1950x2787 mm
25	Overall Dimension (Length x Width x Height)			12200x3700x3500 mm
26	Equipment Weight			~18000 Kg

Technical Target

S.N	Item	Target	Notice
1	Bottle Broken Rate	≤1.5‰
2	Water Remaining	≤3 Drops	Applicable to bottles' Volume ≤500ml
3	Water Remaining PH	PH=7	Water remaining PH is same as showering water
4	Cleaning Rate	≥99.5%	Recycled bottles over six months, oily bottles
5	Device Operation Time	≥27000h

Structural Characteristics
1. This machine is a continuous soaking spray-punching full-automatic bottle washing machine. The inlet and outlet bottles are at the same end. The structure is compact and the occupied area is small. Only one person is required to operate the machine, thus saving labor cost, low water and steam consumption and convenient maintenance.
2. The fuselage box body is welded by 8mm thick steel plates in sections. The weight of the equipment is supported by jack screws (height 200mm), and the height adjustable range is 50mm.
3. The inlet and outlet bottles are layered up and down and in different directions, which can realize the separation of dirty and clean bottles and reduce the pollution of clean bottles.
4. The bottle feeding and conveying device adopts a multi-rail buffer table, which can reduce the pressure between bottles to facilitate stable bottle feeding and reduce noise.
5. Bottle feeding adopts ratchet intermittent transmission mechanism, nylon bottle feeding guide rail, stable and reliable bottle feeding and low noise.
6. Bottle feeding is provided with an anti-jump bottle protection device. When the bottle is fed and jumped, the host automatically stops running, and an electric reset device is attached.
7. Innovative synchronous bottle outlet mechanism: the bottles coming down from the bottle box are first held and then gently put down; The variable speed curve type bottle pushing cam catches the bottle and pushes it out gently, with long service life of the cam. Can effectively reduce the impact and noise of bottles, and prevent bottles from being poured and broken.
8. The main chain track adopts a locally adjustable guide groove track to ensure that the main chain will not deviate from the normal direction and improve the running performance of the whole machine and the bottle washing effect.
9. Install a water retaining seal ring (rotary seal) at the main sprocket bearing to effectively avoid water leakage.
10. fixed spray washing is adopted, and multiple spray washes can fully clean the inside and outside of the bottle;
11. All nozzles adopt self-cleaning structure and are not easy to block.
12. The nozzle is made of 304 stainless steel seamless steel pipe and fixed with stainless steel bracket for easy disassembly and cleaning.
13. Heavy-duty bottle carrier conveyor chains can withstand high degree of wear. The side plate of the bottle carrier is made of 16Mn steel, which has high strength and is not easy to deform and bend. The automatic centering engineering plastic bottle box has high temperature resistance, long service life, no damage to the bottle mouth and no scratch on the bottle body.
14. The whole machine is equipped with a mark removal station, and the mark removal is complete. The sprayed labels are screened out through a conveying net and discharged out of the machine body. The machine shell and mesh belt conveyor of the device are all made of stainless steel. The support of the conveying net adopts a new type of guide bar structure to increase circulation flux, and the outlet is equipped with two sets of devices of wind force marking and brush marking to improve marking efficiency.
15. The hot water tank, the warm water tank, the circular arc guide plate of the prepreg tank, the bottom plate of the prepreg tank, the drip plate of the hot water tank, all mirror window frames and spray pipes in the body are made of stainless steel, which can effectively prevent the corrosion of the clean water and prolong the service life of the equipment.
16. A blower is installed at the tail of the machine to blow away alkali liquor brought out during bottle circulation, reduce alkali liquor loss and maintain the balance of washing liquor concentration.
17. A suction fan is installed on the side of the head part, and the blowing device can reduce the residual water quantity of the cleaned bottle to the minimum.
18. The allocation of water-saving devices can minimize water consumption. When the machine is shut down for a long time (≥10S), the clean water spraying station will automatically stop spraying water.
19. Equipped with safety device to automatically alarm or stop the machine operation when the water injection pressure at the clean water inlet is insufficient, which can effectively ensure the bottle washing quality.
20. Energy-saving design is adopted, and multiple groups of heating devices are adopted for heating to ensure different washing temperatures of each tank. The clean water is sprayed and washed and then recycled to warm water and hot water for regeneration spraying and washing, so that the consumption of water and steam is low.
21. Equipped with automatic liquid level control, automatic temperature control system and multi-point temperature circuit display instrument, easy to operate; Alkali liquor is recycled and an alkali liquor recovery interface is reserved.
22. A multi-channel safety overload protection device is provided to automatically unload under the condition of blocking or blocking bottles. After the fault is discharged, it can be automatically reset electrically to ensure safe and reliable operation.
23. Add a pressure gauge to the water pump pipeline to facilitate detection of pressure changes of the water pump.
24. Low-voltage moisture-proof lighting equipment shall be provided at the inlet and outlet of bottles to facilitate operation, inspection, maintenance and repair.
25. The top cover of the machine adopts a water-sealed structure, and the top of the box body at the outlet of the bottle is provided with a moisture exhaust fan, which can timely exhaust the overflowing steam out of the room.
26. Both sides of the machine are equipped with transparent and openable safety glass windows for easy observation and inspection, and cleaning doors and manholes with different sizes and positions, etc. to facilitate maintenance and overhaul.
27. The lye tank is equipped with a liquid level meter to detect the liquid level in the tank, and is equipped with a stainless steel sampling plug.
28. with automatic lye adding box.

Bottle Washing Description
1. The bottles to be washed are sent to the inlet of the bottle washing machine by multiple rows of conveying chain plates and pushed to the longitudinal bottle feeding table. The bottles are crowded with each other on the bottle feeding table. The bottles are loosely fed into the bottle feeding partition plate through the staggered feeding plates. The bottles are lined up in the partition plate and lean against the bottle feeding web plate. The bottle feeding push rod feeds the bottles into the bottle box intermittently moved by the chain belt action cycle and then into the pre-soaking tank.
2. Soaking is to soak dirty bottles in washing liquid at a suitable temperature for a sufficient period of time to loosen the dirt attached inside and outside the bottles, remove the trademark paper, and sterilize it.
3. This machine is equipped with three lye tanks (pre-soaking tank, lye tank I and lye tank II). The temperature of the washing liquid in the pre-soaking tank is 35-45 deg C .. The bottles are pre-soaked. On the one hand, dirt and dust entering the lye tank I are reduced, and the use time of washing liquid in the lye tank I is prolonged. On the other hand, the bottle is preheated by the pre-soaking tank, so that bottle breakage caused by sudden heat can be avoided, heat energy can be saved, and the temperature of waste water discharged into a trench can be reduced at the same time.
4. The bottle moves out of the pre-soaking tank with the chain box, passes through the ferry, turns upside down with the bottle mouth downward, pours the bottle viscera water back into the pre-soaking tank, and pours the bottle viscera and sundries into the chip accumulation tank together, and then cleans up after one shift. After the rotation of the ferry, the bottle enters the lye tank I in an upright shape.
5. The washing temperature in lye tank I is 75ºC ~ 82ºC. The bottle is soaked in washing liquid for a certain period of time to achieve the effect of sterilization and disinfection. At the same time, most of the dirt and trademark paper attached to the bottle are loose and fall off.
6. With the bottle box running, the bottle leaves the lye tank I and enters the strong label removal area. The machine is equipped with 4 groups of strong label removal spraying and 24 groups of in-bottle spraying (8 groups of 1 # lye, 6 groups of 2 # lye, 4 groups of hot water, 4 groups of warm water and 3 groups of sterile water); 10 groups of spray outside the bottle (1 # lye 2 groups, 2 # lye 2 groups, hot water 2 groups, warm water 2 groups, sterile water 2 groups).
7. Under the strong impact of a large amount of washing liquid, the trademark paper and dirt on the outside of the bottle are washed down, the washed-down trademark paper and dirt and a small amount of broken bottle crumbs are gathered on the label removing net, and besides the label removing device is discharged from the machine in time, a bumpy guide rail is arranged in the label removing area, so that the bottle can shake in the bottle box when traveling, thus eliminating blind spots of washing and dropping part of the label paper.
8. After soaking and strong spraying of 1 # alkali liquor in alkali liquor tank I, bottles with brand names removed are lifted and turned upside down at the tensioning wheel at the tail of the box body (the bottle mouth is downward) to pour out the washing liquid in the bottle, and the bottles are sprayed by the spraying device on the bottom of the bottle and in the bottle. The spray liquid comes from S.N1 alkali liquor in alkali liquor tank I, is pressurized by a water pump, sprays bottles and then flows back to alkali liquor tank I. Then the bottle enters the soaking tank II for second soaking sterilization and spraying;
9. bottles are subjected to internal and external spraying of 1 # washing liquid (~ 80ºC) (eight in-bottle spraying and two out-of-bottle spraying), as well as internal and external spraying of hot water (~ 55ºC) (four in-bottle spraying and two out-of-bottle spraying), internal and external spraying of warm water (~30ºC) (four in-bottle spraying and two out-of-bottle spraying) and internal and external spraying of sterile water (i.e. sterilization and disinfection water, normal temperature) (two in-bottle spraying and two out-of-bottle spraying).
10. Thoroughly remove the attached dirt inside and outside the bottle by physical methods and rinse off the washing liquid carried by the bottle. At the same time, the bottle temperature can also be gradually reduced to room temperature.
11. The spraying and spraying of 2# washing liquid, hot water and warm water shall be provided with pressure by 2 # alkali liquor pump, hot water pump and warm water pump respectively, and shall be carried out in cooperation with alkali liquor tank I and warm water tank circulation. Aseptic water is supplied by tap water pressurized by a pipeline pump.
12. After the sterile water is sprayed and washed, the residual liquid in the bottle has been drained basically through the driving wheel, and the maximum is 3 drops. At this time, the bottle mouth faces upward and follows the bottle unloading plate. Under the action of its own gravity, the bottle falls onto the bottle holding fork and then onto the cam. During the rotation of the cam, the cleaned and clean bottle is pushed onto the bottle discharging trolley and sent to the next process by the conveyor belt.

Water Cycling
Fresh water

      Showering→Warm water tank→Hot water tank→Pre-immersing→Water channel

Recycling water collecting tank
       Alkali I tank → Alkali II tank → Water channel
                              → Alkali recycle
Chain+ Bottles+ Bottle case+ Holder
Water Recycling
1. Water brought by bottles, bottle boxes, bottle carriers and main chains enters the alkali II tank.
2. The water in the alkali II tank flows into the alkali I tank through the overflow pipe;
3. The water in the alkali I tank overflows into the drainage ditch through the overflow pipe.
4. The clean water spray water (fresh water) flows into the warm and hot water tank through the drip plate in the tank. The warm and hot water tank flows into the prepreg tank through the overflow pipe after the water is full.
5. After the water in the prepreg tank is full, it is discharged into the drainage ditch through the overflow pipe.
6. The machine adopts effective water supply management, and the flow direction of water in the machine is opposite to that of bottles: fresh water is only used for flushing bottles, and then bottles pass through each post-treatment area in a serial manner.
7. Fresh water shall be introduced as required. In order to keep the consumption as low as possible, the pressure and supply of fresh water can be adjusted according to the process requirements. When the machine stops for ≥10 seconds, the valve will cut off the supply immediately.

Installation, commissioning and training
Customer Requirements
1. Casting and configuration according to the equipment basic diagram and process pipeline interface provided by our company;
2. After the equipment is delivered to the customer's factory, the customer shall be responsible for transporting the equipment to the installation location;
3. Equipment installation and debugging shall meet the following conditions:
3.1 The factory's ground environment and infrastructure shall be equipped with installation conditions;
3.2 The power supply, wire and bridge connected with the equipment's electrical cabinet have been provided;
3.3 Water, electricity, steam and compressed air connected with the equipment are available;
3.4 Necessary supporting equipment is available;
4. Various process pipes (water, electricity, steam, compressed air, etc.) in the factory shall be connected by the customer to the corresponding interface of the equipment, and the required pipes shall be provided by the customer;